Laser powder bed fusion (LPBF) is a premier additive manufacturing technology for metals, renowned for its precision and capability to produce highly complex and dimensionally stable parts. This process involves selectively melting metal powder layer by layer using a high-powered laser, which allows for intricate geometries and fine details to be achieved with remarkable accuracy.

At D2PCNC, we leverage the advanced capabilities of LPBF to deliver high-quality metal components tailored to your specific needs. Our expertise in this technology ensures that each part is produced with exceptional detail and structural integrity, meeting the highest standards of performance and reliability. Whether you’re seeking intricate designs or robust, functional parts, D2PCNC is equipped to bring your vision to life with precision and efficiency.

How LPBF works

Laser Powder Bed Fusion (LPBF), also known as Selective Laser Melting (SLM) or Direct Metal Laser Sintering (DMLS), is a cutting-edge additive manufacturing technology used for producing metal parts. This process takes place in an inert gas atmosphere, where a high-powered laser selectively melts metal powder stored in a powder bed. The laser meticulously melts and fuses the powder layer by layer on the build platform, gradually building up the part with high precision.

As each layer of powder is melted and fused, support structures are used to enable the creation of intricate and complex geometries that are challenging or impossible to achieve with traditional subtractive manufacturing methods. This capability allows for greater design flexibility and innovation in metal part production.

Additionally, LPBF offers significant cost advantages by eliminating the need for additional tooling and setup. The process is also environmentally friendly, as any unused powder can be recycled and reused in future builds, further enhancing its efficiency and sustainability.

LPBF Use Cases

As a leading technology in metal additive manufacturing, Laser Powder Bed Fusion (LPBF) is widely adopted across various industries on the D2PCNC platform, including automotive, energy, aerospace, and more. Its versatility makes it ideal for both functional prototypes and engineered end-use parts, catering to a broad range of applications that demand precision and durability.

LPBF excels in producing complex, high-performance components with intricate geometries and excellent mechanical properties. Whether you need to test new designs with detailed prototypes or produce final parts that meet rigorous engineering standards, LPBF offers a reliable and efficient solution to meet your manufacturing needs.

Available LPBF finishes

Heat Treated

Once the material reaches and maintains a predetermined temperature, it is then gradually cooled down. This controlled cooling process allows for the precise adjustment of the material’s properties, tailoring them to meet specific requirements and enhancing performance for individual use cases.

Painted

Additional colour is often applied to the printed part using a professional spray-painting system. To achieve the best results, the part is first meticulously prepared, which includes thorough cleaning and the application of a clear coat. This preparation ensures that the paint adheres properly and the final finish meets the desired quality and appearance standards.

CNC Machined

Post-processing CNC options encompass turning, milling, drilling, and various other techniques. These methods offer significant advantages, including enhanced dimensional stability, reduced surface roughness, and the flexibility to meet specific customer requirements. This level of precision and adaptability ensures that the final product aligns perfectly with design specifications and performance standards.

Polished

An abrasive is employed to smooth the surface of a part by progressively working through different stages with abrasives of decreasing roughness. This iterative process gradually refines the surface, resulting in a smooth and polished finish that enhances both the part’s appearance and functionality.

Tumbled

Parts are reworked using grinding media in a container, where they undergo deburring, fine grinding, and polishing. This is achieved through the vibration or rotation of the container, which ensures that the parts are uniformly processed to achieve a smooth and refined finish.

Blasted

An abrasive medium is applied to the component under high pressure to achieve precise finishing. Depending on the type of medium used—such as corundum, sand, or glass beads—both functional and optical enhancements can be achieved. This process allows for achieving specific surface roughness for functional purposes or polishing the surface to enhance its appearance, ensuring that the component meets both performance and aesthetic standards.

Source Industrial-Grade LPBF parts

D2PCNC offers flexible solutions for sourcing parts tailored to your needs. With fast quotes and on-demand manufacturing, you can quickly order parts with ease. For large or complex orders, our team of experts collaborates with you to develop, align, and oversee a comprehensive manufacturing quality plan, ensuring your project is expertly managed from start to finish.

On-Demand Manufacturing

1. Instant quoting and DFM checks
2. Short lead times
3. Fast and intuitive order placement

Production Orders

1. Expert support from end-to-end
2. Comprehensive manufacturing and quality plan
3. Guaranteed quality meeting advanced specifications

Available LPBF materials

Not sure which material is best for your project? Use our interactive technology and material advisor to explore and find the ideal solution tailored to your needs.